Pro Freehand Router Kit (with Single-Heat Pro Power Station) #K40F-1B


Pro Freehand Router Kit (with Single-Heat Pro Power Station) #K40F-1B

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$99.95


SKU: K40F1-B
Weight: 3.00 lbs

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Freehand Router Kit

Reshapeable Blades for Freehand Sculpting & Carving

The ultimate foam carving tool, designed for maximum versatility and precision. Its adjustable wire lets you shape and mold it into any form, making it perfect for projects of all sizes—from delicate miniatures to full-scale sculptures. With the ability to make deep negative cuts and adjust the arms for wide or narrow passes, you can glide through foam with remarkable ease.

Garden Mushroom Gnome Home

Whether you’re carving intricate organic textures, creating smooth curves, or squaring the wire for crisp geometric grooves, this tool handles it all. It’s the all-in-one solution for artists, hobbyists, and craftsmen who want complete control over every detail of their foam creations.

The included Single-Heat Power Station is compatible with all Crafters and Pro Tools—except for the 2-Foot Bow Cutter. Adjustable-Heat Power Stations can be purchased separately, or with a kit like the Build-Your-Own Kit.

Click here to see what artists have created with this tool.


Free Shipping via USPS Priority® Mail eligible to USA residents only.

For international orders, shipping costs will be invoiced after purchase,
or you may complete checkout immediately by purchasing the tool here.

Includes:

  • Freehand Router
  • Single-Heat Pro Power (usable worldwide)
  • 5 reshapeable 10.5-inch cutting blades
  • Printed Instructions

Features:

  • Thumb switch on a durable comfort-grip handle
  • 6-foot power cord
  • Instant heat-up time
  • Continuous cutting with no overheating
  • Pivoting arms for flexibility
  • Made with care in the USA

Used For:

  • Cutting Styrofoam, EPS, and XPS foam
  • Deep negative cuts
  • Art installations
  • Organic shaping for large projects
  • Dept 56 and model railroad displays
  • Foam armatures, stone walls, reptile hides, and aquarium features
  • The “Jack-of-all-trades” foam cutting tool

Tech Specs:

  • Wires may break if repeatedly bent
  • User-replaceable hot wires
  • Compatible with Multi-Heat or Variable-Heat Pro Power Stations
  • Older Variable-Heat Power Stations may need a plug upgrade

Videos:

What is the difference between the Pro and Crafter’s Kits?

The tools in the Crafter’s and Pro kits are the same, including handles and switches. However, some tools require the Pro Power Station to work, such as the shapeable-blade Freehand Router and the Pro 6″ and 8″ knives, which cut 1.5× faster than the Crafter’s Hot Knives.

Crafter’s tools can be powered by either the Crafter or Pro Power Station, but not the other way around.


Do your tools carry a warranty?

Our tools and power supplies come with a 90-day warranty, but we go beyond that. If a defect causes a tool to fail—even a year or two after purchase—we typically repair it free of charge.


What types of foam will your tools cut?

Our tools will cut EPS, XPS, PE, and EVA Foam.


How do I clean my tools?

Most people clean their tools as they are working by just gently wiping them against a cloth or paper towel while the foam is in a melted state. If you feel the need to clean them even further, you can clean them while they are cold with acetone.


As a beginner, which tools should I purchase?

We must first find out what kinds of things you want to create. Any of the craft kits will do if you only plan to construct smaller projects. We can better assist you if you can give us a general concept of what you want to try to make. You can either email us at sales@hwff.com or call 1-866-735-9255 Mon-Fri and a knowledgeable staff member can assist you.


What is the best kit for the money?

The job will actually determine that. Most artists rely on the Pro 4-in-1 Kit, which carries our most popular tools and everything you'll need to get started. With this kit comes tools like the Freehand Router and 6-inch Pro Hot Knife, our two most diverse instruments.


Why are my blades breaking?

"Let the heat do the cutting."
Avoid repeatedly bending the terminals when changing blades—keep bends in the same spot by pushing them into the slots. Tips to prevent blade breakage:

  • Avoid repeatedly bending the terminals when changing blades—keep bends in the same spot by pushing them into the slots.
  • Heat the blade before adjusting the arms. Let the blade relax and release tension before turning off the heat to prevent breakage.


Are the fumes from EPS or XPS foam toxic?

Our Hot Knives are designed for plunge cutting. Look for the Sled Guide in our Accessories area to keep the Hot Knives perpendicular to the foam while cutting.


When will my order ship?

Standard shipping (USPS First-Class, USPS Priority, FedEx Ground) typically takes 1–2 business days to process and leave our warehouse.

Expedited shipping (USPS Express, FedEx Overnight, FedEx 2Day, FedEx Express) ships the next business day.


Do you ship internationally?

Yes, we ship worldwide! Once you have your items added to your cart, you can view the available methods before checking out.

Average Customer Rating:


3 Most useful customer reviews
Guest
This Hot Wire grouting tool was easy and fun to use. I subsequently bought other products. Great customer service; they are quick to respond to questions. The dvd about their products was terrific and very helpful!
Guest
This is a great tool for artists and craftsman! My only suggestion is to increase the heat so it cuts quicker. Very easy to use and the bendable wire is great for forming different shaped cuts!
Guest
Hot Wire Foam Factory is a wonderful company to buy from. Quick delivery. Everything works just like they say. I was very excited to use this product. I'm building a castle façade and this really made the work easy.

Testimonials