Smooth Coat #027

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$14.60

SKU: 027Bulk-5

Weight: 3.00 lbs

Application Time: 20 Min

Working Time: 20 Min

Cure Time: 24 Hours

Finish: Smooth Cement/White

Resistance: Weather Resistant

Size:

Quantity

Description

Smooth Coat

Add that final dazzling finish to your foam project!

NEW Improved Formula

Bring your projects to life.
Creamy, white, rock-hard, cement-like finish for foam. Apply directly to foam to create realistic wood, stone, metal, or bone textures. Ideal as a base for stunning natural tints with acid stains or our StainFast water-based stain system. Durable for indoor or outdoor use—resistant to rain, sun, and freezing temperatures.

Easy to use—just mix with water.
With it's new formula, Smooth Coat can now be applied in multiple layers without adding Boost. Simply mix with water as usual and build up as many layers as your project requires.

U.S. Customers: Save with Flat-Rate Shipping
When Ordering in 25lb quantities from the link below

or Contact Us for purchases of 40+ boxes

For a comparison of Foam Coats, click here

To see foam projects made using this product, click here

Features:

Adheres to polystyrene foams
Easy to mix & apply
Ultra smooth finish
Adds strength & durability
Fire-resistant
Paintable
Sandable
Works with Boost and Bounce
Apply with trowel or hopper
Easy soap & water clean-up
Made in USA

Used For:

Coating Styrofoam, white beaded EPS, and extruded XPS foam
Adding strength, texture and a weather-resistant surface
Theatrical and studio props and backdrops

Instructions:

Download the instruction manual here.

Coverage

Thickness	1/64"	1/16"	1/4"
5lbs	60 sq ft	15 sq ft	3.75 sq ft
25lbs	288 sq ft	72 sq ft	18 sq ft

Mixing

Mix in a clean container with clean water or Boost. Start with 1 part cool water or Boost per 3 parts powder (for example, 1 cup of water or Boost per 3 cups of powder). Add water or Boost to powder and mix until Create Coat turns to a smooth paste. You can add more powder or liquid until you have your ideal paste. Do not overmix.

Mixing Chart (Makes slightly dry mix)

Foam Coat	Water or Boost
3 Parts (by volume)	1 Part
5lbs	1.5 Cups / 12oz
25lbs	½ Gallon / 64oz
50lbs	1 Gallon / 128oz

Applying

From 1/32 inch to 1/2 inch. Use a brush or trowel.

Cure Time

Use within 20 mins. Hard in 1-2 hrs. Max strength and bond in 24 hrs.

Finishing

Smooth or texture while drying. Smooth, sandable surface once dry. Stain or paint.

Clean-Up

Clean tools and brushes with soapy water before coating hardens. If Boost is added, clean immediately or residue cannot be removed.

More Info:

Warranty

HWFF Inc./dba Hot Wire Foam Factory warrants this product to be of merchantable quality when used according to instructions. Liability is limited to replacement or refund of defective product. Notice must be given in writing. MSDS available.

⚠️ California Proposition 65 Warning

This product contains crystalline silica, a chemical known to the State of California to cause cancer, birth defects, and reproductive harm. Use a dust mask or respirator (RPE 20 or 40) while mixing. More info: www.P65Warnings.ca.gov or California Proposition 65.

FAQ

What is the difference between the Pro and Crafter’s Kits?

The tools in the Crafter’s and Pro kits are the same, including handles and switches. However, some tools require the Pro Power Station to work, such as the shapeable-blade Freehand Router and the Pro 6″ and 8″ knives, which cut 1.5× faster than the Crafter’s Hot Knives.

Crafter’s tools can be powered by either the Crafter or Pro Power Station, but not the other way around.

Do your tools carry a warranty?

Our tools and power supplies come with a 90-day warranty, but we go beyond that. If a defect causes a tool to fail—even a year or two after purchase—we typically repair it free of charge.

What types of foam will your tools cut?

Our tools will cut EPS, XPS, PE, and EVA Foam.

How do I clean my tools?

Most people clean their tools as they are working by just gently wiping them against a cloth or paper towel while the foam is in a melted state. If you feel the need to clean them even further, you can clean them while they are cold with acetone.

As a beginner, which tools should I purchase?

We must first find out what kinds of things you want to create. Any of the craft kits will do if you only plan to construct smaller projects. We can better assist you if you can give us a general concept of what you want to try to make. You can either email us at sales@hwff.com or call 1-866-735-9255 Mon-Fri and a knowledgeable staff member can assist you.

What is the best kit for the money?

The job will actually determine that. Most artists rely on the Pro 4-in-1 Kit, which carries our most popular tools and everything you'll need to get started. With this kit comes tools like the Freehand Router and 6-inch Pro Hot Knife, our two most diverse instruments.

Why are my blades breaking?

"Let the heat do the cutting."
Avoid repeatedly bending the terminals when changing blades—keep bends in the same spot by pushing them into the slots. Tips to prevent blade breakage:

Avoid repeatedly bending the terminals when changing blades—keep bends in the same spot by pushing them into the slots.
Heat the blade before adjusting the arms. Let the blade relax and release tension before turning off the heat to prevent breakage.

Are the fumes from EPS or XPS foam toxic?

Our Hot Knives are designed for plunge cutting. Look for the Sled Guide in our Accessories area to keep the Hot Knives perpendicular to the foam while cutting.